Overview
The United States Marine Corps has unveiled HANX, its first modular 3D‑printed drone approved under the National Defense Authorization Act (NDAA). Designed as a “one‑way attack” system, HANX delivers its payload and is then destroyed, eliminating the need for a return flight that could be tracked by adversaries.
Design & Modularity
HANX’s modular architecture allows rapid reconfiguration for three primary roles:
- Explosive strike – a disposable, single‑use attack.
- Surveillance – equipped with cameras and sensors for intelligence gathering.
- Logistics support – capable of carrying small cargo or spare parts.
The drone’s airframe and critical components are produced on‑site using digital blueprints and a standard 3D printer, mirroring the same technology now common on aircraft carriers.
Production & Logistics
Because the design files are stored digitally, Marines can print replacement parts or entire units without waiting for external contractors. This reduces lead times from months to hours and cuts costs dramatically.
The Team Behind HANX
The project was driven by Sgt. Henry David Volpe, a former Lego robotics enthusiast who joined the 2nd Maintenance Battalion. After repairing a broken 3D printer at the Expeditionary Force Innovation Campus, Volpe partnered with officer Matthew Pine to develop a low‑cost alternative to expensive Army drone programs. Within 90 days, the prototype was ready for testing.
Operational Impact
In December 2025, the Marines successfully launched their first ship‑based one‑way drone, proving HANX’s viability in maritime environments. The ability to field disposable drones that leave no recoverable trace offers commanders a new layer of stealth and deniability.
Future Outlook
With NAVAIR granting flight clearance and anti‑spyware validation completed, HANX is set for broader deployment across the fleet. The Marine Corps expects the modular platform to evolve, incorporating emerging sensor suites and AI‑guided navigation for even greater mission flexibility.